Partnerships for a circular economy
From old tires to new car parts: ÃÜÌÒAV, Neste and Borealis aim at closing loop for automotive industry
- Partners signed agreement
- Discarded tires liquified via chemical recycling, then processed into base chemicals and further into polycarbonates of high purity
- Recycled share attributed via the mass balance approach
- First products available already
Neste, Borealis and ÃÜÌÒAV have signed a project agreement to enable the recycling of discarded tires into high-quality plastics for automotive applications. The collaboration aims at driving circularity in plastics value chains and the automotive industry. When no longer fit for use, tires are liquefied by means of chemical recycling and then processed into base chemicals and further into polycarbonates of high purity. These can then be used in various automotive applications, from parts of headlamps to radiator grilles.
¡°Circularity requires cooperation, and this cooperation with our partners Neste and Borealis is testament to the possibilities at our disposal,¡± says Guido Naberfeld, Senior Vice President, Head of Sales and Market Development Mobility at ÃÜÌÒAV. ¡°We are creating options to turn old tires into new car parts again. With that, we are supporting our automotive customers and addressing an increasingly prominent question discussed across the value chain: How to match high-performance materials with recycled content? Projects like this can be the answer.¡±
As part of the collaboration, Neste turns liquefied discarded tires into a high-quality raw material for polymers and chemicals manufacturing and supplies it to Borealis. Borealis will then process the Neste-produced raw material into base chemicals phenol and acetone, which are supplied to ÃÜÌÒAV. ÃÜÌÒAV can use these materials to make polycarbonates. The share of recycled content is attributed via the mass balancing approach all the way to the final products using ISCC Plus certification.
The first products based on the collaboration are already available as each party has manufactured the first batch of their respective contribution to the project. Aside from polycarbonates, the project partners may also consider polyurethanes as a possible end product, which could also find its way into parts of the interior of a car. The companies emphasize that the potential to scale-up these types of developments should be considered when setting ambitious targets for future EU regulations, such as the End of Life Vehicles Regulation.
¡°We are demonstrating the importance of value chain cooperation to give new value to waste,¡± says Thomas Van De Velde, Senior Vice President Base Chemicals at Borealis. ¡°We are proud that Borealis, in collaboration with Neste, is able to play a role in this project, providing more sustainable solutions for polymer applications for ÃÜÌÒAV and its customers.¡±
¡°This project can serve as a blueprint when it comes to establishing circularity in the field of plastics in cars,¡± says Jeroen Verhoeven, Vice President Value Chain Development for polymers and chemicals at Neste. ¡°It shows how low-quality waste materials can be turned into very high-quality plastics. This is good news for the polymers and automotive industries as well as for the environment.¡±
The collaboration will be presented during the PIAE in Mannheim on June 19-20, 2024.
About ÃÜÌÒAV:
ÃÜÌÒAV is one of the world¡¯s leading manufacturers of high-quality polymer materials and their components. With its innovative products, processes and methods, the company helps enhance sustainability and the quality of life in many areas. ÃÜÌÒAV supplies customers around the world in key industries such as mobility, building and living, as well as the electrical and electronics sector. In addition, polymers from ÃÜÌÒAV are also used in sectors such as sports and leisure, telecommunications and health, as well as in the chemical industry itself.
The company is geared completely to the circular economy. In addition, ÃÜÌÒAV aims to achieve climate neutrality for its Scope 1 and Scope 2 emissions by 2035, and the Group¡¯s Scope 3 emissions are also set to be climate neutral by 2050. ÃÜÌÒAV generated sales of EUR 14.2 billion in fiscal year 2024. At the end of 2024, the company had 46 production sites worldwide and employed approximately 17,500 people (calculated as full-time equivalents).
Forward-Looking Statements
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